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Y-Axis Drive Replacement — 75kW KEB → Lenze 9400 via Interbus

DSC Engineering replaced a faulty and obsolete 75kW KEB inverter on a Demag crane Y-Axis with a Lenze 9400 drive integrated into the existing Interbus communication network. The new drive communicates with the Siemens S5-115U PLC via the existing Interbus master architecture, enabling seamless operation without modification to the crane control system. Commissioning was validated using a fully loaded pallet.

Complex Problem Solved

Obsolete KEB drive with no spare part support — replaced without disrupting the existing Siemens S5-115U PLC and Interbus infrastructure, avoiding a full system overhaul.

Tailored Solution

Lenze 9400 drive configured to communicate natively over the existing Interbus network, preserving all legacy PLC logic and communication architecture.

Proven Result

Improved crane reliability, reduced maintenance concerns, and extended service life — at a fraction of the cost of a full crane modernization.

Industrial Automation · Control Systems · System Integration · 

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